Volume 94 Issue 41 | p. 9 | Concentrates
Issue Date: October 17, 2016

Methanol synthesis hinges on catalyst structure

Study should settle decades-old structure-sensitivity debate regarding copper nanocrystal catalysts
Department: Science & Technology
News Channels: Materials SCENE, Nano SCENE
Keywords: catalysis, methanol synthesis, copper, structure sensitive

A study of a series of copper nanocrystals confirms that their surface structures directly affect how well the crystals catalyze conversion of synthesis gas (CO + H2) to methanol (Nat. Commun. 2016, DOI: 10.1038/ncomms13057). Scientists have debated for decades whether this industrial reaction for making methanol is sensitive to the structure of the copper catalyst surface or simply requires the presence of the catalytic metal. Other industrial-scale catalytic reactions fall squarely into the “structure sensitive” or “insensitive” categories, which is key information for maximizing catalyst performance. To settle the debate, Utrecht University’s Roy van den Berg, Krijn P. de Jong, and coworkers in conjunction with colleagues at catalyst manufacturer Haldor Topsoe synthesized 42 batches of supported copper catalysts with and without zinc, a catalyst promoter, in the 2- to 15-nm-diameter size range—a range in which crystal surface structure depends strongly on crystal size. The team analyzed the crystals with X-ray diffraction and electron microscopy methods and then ran a series of catalysis tests at conditions similar to those of commercial methanol processes. The group determined that regardless of the presence or absence of zinc, particles 8 nm in diameter and smaller are far less active than larger particles because the smaller particles cannot accommodate the configurations of atoms that are catalytically active.

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Analysis of copper nanocrystals (left) with a color-coded element map (right) indicates that size matters: These 7.4-nm uniformly sized particles are a tad too small to catalyze methanol synthesis.
Credit: Nat. Commun.
Reaction scheme showing release of methane from a methoxylated aromatic compound; also there is a lump of coal in the middle.
 
Analysis of copper nanocrystals (left) with a color-coded element map (right) indicates that size matters: These 7.4-nm uniformly sized particles are a tad too small to catalyze methanol synthesis.
Credit: Nat. Commun.
 
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ISSN 0009-2347
Copyright © American Chemical Society

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