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Energy Storage

New battery could serve the grid

Manganese-hydrogen design boasts high capacity, long life, and the promise of low cost

by Prachi Patel, special to C&EN
May 4, 2018 | APPEARED IN VOLUME 96, ISSUE 19

 

09619-leadcon-battscheme.jpg
Credit: Nat. Energy
During charging in the new battery, manganese ions (red) from the manganese sulfate electrolyte solution deposit on the carbon-fiber-based fabric (green) at the cathode while the platinum catalyst (yellow) at the anode fabric (purple) produces hydrogen gas from water. The process is reversed during discharge.

A new battery made of manganese and hydrogen could be easily scaled up to store energy for the grid, researchers say. The battery houses a large amount of energy, lasts a long time, and could be inexpensive enough for the job.

Finding the perfect battery for grid storage remains a holy grail for researchers. The ideal grid battery should pack a lot of energy into a small volume and, per the U.S. Department of Energy’s requirements, store each kilowatt-hour of energy for $100 or less. It also needs a long life, says Yi Cui, a professor of materials science and engineering at Stanford University. “You want them to run for 10,000 charging cycles or more, so they can last 25 years.”

Most current battery technologies fall short in at least one area. Lithium-ion batteries that power laptops and electric cars have energy densities of over 200 Wh/kg, but they cost more than twice the DOE requirements. Redox-flow batteries are also expensive. Meanwhile, lead-acid batteries are cheap, but they last only 500 cycles and their energy densities are subpar. Researchers have recently made low-cost batteries with aqueous solutions of zinc and sodium ions as electrolytes, but they also suffer from low energy density and short cycle life.

09619-leadcon-cylindrical.jpg
Credit: Nat. Energy
A prototype manganese-hydrogen battery cell (photo, right) consists of a cathode (green) inside of a steel cylinder and a small anode (purple) in the middle, with the space in between filled with electrolyte.

Cui’s group turned to plentiful manganese. He says the new battery meets all the critical needs for the grid. It has the potential to be low cost because manganese and hydrogen are abundant. It has an energy density of around 140 Wh/kg, thrice that of lead-acid. And it boasts a very long life of more than 10,000 cycles (Nat. Energy 2018, DOI: 10.1038/s41560-018-0147-7).

The new battery has an anode made of carbon-fiber-based fabric loaded with platinum catalyst. The cathode is a plain carbon fabric, and the electrolyte is an aqueous solution of manganese sulfate. When the battery charges, hydrogen gas bubbles up as the platinum catalyst reduces water at the anode. Meanwhile, manganese ions from the electrolyte combine with the oxygen and deposit on the cathode as solid manganese dioxide. The reverse happens during discharge: manganese ions dissolve back into the electrolyte, hydrogen gets oxidized to form water, and electrons travel through the external circuit.

To make a battery cell, the researchers roll a piece of the cathode and attach it inside a stainless-steel cylinder about the size of a standard C battery. They clamp a small anode in the middle of the vessel, fill the gap between the electrodes with electrolyte, and seal the cell.

“The device is already much bigger than ones usually tested in laboratories and is highly scalable,” Cui says. Practical devices will include large, pressurized steel tanks to hold hydrogen.

“Tank size will be a critical consideration,” says Ping Liu, who designs materials for energy storage at the University of California, San Diego. “Tanks are costly and bulky.” Nevertheless, he adds, “these aren’t insurmountable issues. If they can find a solution, then material cost is extremely low.” The team has developed low-cost catalysts to replace platinum and is now experimenting with other cathode materials to further improve battery performance.

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This article has been translated into Spanish by Divulgame.org and can be found here.

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